Sonplas provides customized and specialized solutions for the medical industry, including testing applications, assembly processes, and precise machining technologies.
Our systems are specifically designed to meet the stringent requirements of medical technology – particularly with regard to hygiene, traceability, and process reliability. Throughout the entire production process – from small-scale manufacturing to full-scale series – we ensure maximum precision, reliability, and flexibility.
Testing Solutions in Special-Purpose Machinery for Medical Technology
Our testing systems are designed to inspect medical components and systems with the highest level of accuracy and reliability. Quality assurance is our top priority – especially when it comes to safety-critical requirements in the medical field.
Typical applications include spray tests and flow tests for precise analysis of dosing systems or respiratory components. We also support leak testing for sterile interfaces as well as injector testing to verify the functionality of drug delivery systems.
All test systems are adaptable to different production environments. Their results are accurate, reproducible, and ideally suited for complete documentation – forming a reliable basis for safe manufacturing and application in the medical sector.
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- Testing system for injectors
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- Spraytest
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- Testing system for fluid-carrying components
Assembly Solutions in Special-Purpose Machinery for Medical Technology
Assembly line for injectors
In the field of assembly applications, we focus on systems that combine maximum process reliability with flexible scalability. Especially in medical technology, it is essential that assembly processes are stable, validatable, and adaptable to varying requirements.
We implement assembly solutions for hydrophobic filters, where particle-free conditions, tightness, and clean interfaces are critical. We also provide systems for the precise assembly of injectors, combining short cycle times with safe handling of sensitive components.
Thanks to our modular system architecture, our solutions are suitable for both small batch production and fully automated high-volume manufacturing – always with a focus on reliability, hygienic design, and traceable quality.
Machining Solutions in Special-Purpose Machinery for Medical Technology
To enable precise and controlled processing of sensitive medical components, Sonplas offers a range of innovative technologies – including hydroerosive machining (HERO) and laser cutting. These methods ensure the reliable production of functional, particle-free components – for example, in dosing systems, filtration applications, or microfluidic assemblies.
The HERO process is used to deburr, round, or precisely calibrate the flow characteristics of internal geometries. A fluid containing abrasive particles is directed through the part under pressure – ideal for components such as dosing units in liquid handling or valve elements. This process can be flexibly adapted to various materials and meets high standards for surface quality and cleanliness.
Our portfolio is complemented by state-of-the-art laser cutting technologies, such as roll-to-roll and roll-to-sheet processing – particularly suitable for thin materials like filter membranes or flexible electronic substrates.
These solutions offer process-reliable machining even for delicate materials, while maintaining high flexibility for changing product variants.
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- Lasernotcher
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- Cutting edge after laser cutting
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- Before and after HERO
Strong through Innovation and Collaboration in Special-Purpose Machinery for Medical Technology
We are proud to be part of the Bayern Innovativ Gesundheit network, which is dedicated to innovation and progress in medical technology.
As a member, we contribute our technologies and expertise to this important collaboration – driving forward advanced and practice-oriented solutions.
Bayern Innovativ Gesundheit connects stakeholders from medical technology, research, clinical practice, and start-ups to accelerate the implementation of innovations in healthcare.
Through cross-sector collaboration, the network supports the transfer of new technologies into medical products and processes.
The goal is to sustainably strengthen Bavaria as a healthcare hub and to actively support the journey from initial idea to market-ready solution.
Contact us!
M. Sc.
Product Manager Battery
+49 9421 92 75 417
info@sonplas.de
Question & Answers on our Solutions for Medical Technology
Through our in-house R&D department, internal manufacturing, and integrated quality analysis, we guarantee maximum precision and reliability. Fast response times and short development cycles enable quick validation and optimization of prototypes.
Our dedicated technical service team provides rapid response times and tailored support models – ranging from remote maintenance and on-site service to production-accompanying support. In addition, we offer training in engineering, production, and R&D.
Our modular plant technology allows flexible adaptation to your production processes. Customized solutions are our daily business – every machine is specifically designed to your requirements. Our R&D department additionally supports you in process development.
Our cost structures are clear and transparent. All relevant cost items are presented in detail and broken down comprehensibly.
The payback period of a special-purpose machine largely depends on the specific application, the planned production volume, and the degree of automation. The higher the degree of automation, the greater the potential savings in cycle time and personnel costs – which can positively impact the amortization.
Our quality management is ISO 9001 certified and integrated into all project phases. The combination of comprehensive quality planning, testing procedures, and close coordination with our customers ensures maximum process reliability. Our high customer satisfaction and long-term partnerships confirm our quality standards.
The delivery time is defined bindingly at the start of the project. Early risk analyses by our R&D department and parallel development structures, such as simultaneous engineering, ensure that even complex projects are completed on schedule.
Our systems are designed for easy integration into existing production environments. Interfaces and integration options are flexibly adaptable and are implemented, for example, via OPC UA.
Yes, we can provide references in the field of medical technology. These include, among others, projects in flow calibration as well as the realization of modular production lines for medical components.