Rotor Assembly Line
The rotor assembly system is a highly automated solution for the efficient production of rotor assemblies. It combines process steps within a seamless one-piece-flow concept, enabling short cycle times with high precision. An adaptive logistics…
Highlights
- Adaptable logistics concept for loading and unloading of parts
- Compact turret part buffer
- Energy efficiency by combining heat-related processes in direct sequence
- One-piece-flow concept
- Automatic SPC concept
- Retoolable within a product family
- Process data storage in Industry 4.0 quality
- Integrated into PLM strategy
- Concept cycle time between 75 and 105 seconds
Processes
- High-speed magnet joining < 1 s
- Shrink-fit press configuration
- Optional and controllable: heating of the lamination stack (contact heating combined with infrared heating) and cooling with liquid nitrogen
- Assembly and alignment of components
- Shrink-fitting or press-fitting of the shaft
- Contact, infrared, and tunnel heating, as well as continuous tunnel cooling
- Transfer molding
- Balancing
- Magnetizing
- Measurement of total magnetic flux and flux density
- Various dimensional and optical inspections
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