Our Assembly, Testing and Machining Solutions for Medical Technology
With over 30 years of experience in special-purpose machinery, we developed systems that can be flexibly deployed – from manual manufacturing environments to fully automated series production.
In medical technology, precision, process reliability, and complete traceability are essential. From development to series production, assembly and testing processes must be designed to be validatable, reproducible, and compliant with strict hygiene requirements.
We develop and implement customized assembly systems and test equipment for medical technology, as well as high-precision machining solutions for regulated applications. In doing so, we take into account regulatory requirements as well as specific process and hygiene standards.
Validatable assembly and testing processes for regulated applications
Cleanroom-compatible assembly systems and test equipment for medical technology
High-precision test solutions for safety-critical components
Innovative machining technologies for sensitive components
Scalable concepts from small batch production to series manufacturing
Proven experience from real-world applications
Strong network within the healthcare sector
Successfully implemented reference projects
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Florian Klimmer and Luca Schmerbeck: “Let’s talk about your project!”
Contact us without obligation and tell us about your requirements. Together, we will develop the right solution—technically sound and precisely tailored to your needs.
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Why Sonplas
is your ideal partner in medical technology
Broad range of test solutions
We develop test systems for a wide range of medical technology applications – from functional and leak testing to complex sequence and end-of-line testing.
Flexible and scalable assembly processes
Our assembly systems are designed with a modular architecture, allowing them to be adapted to varying production volumes, product variants, and levels of automation. This ensures stable and reliable processes – whether in manual workstations or fully automated production lines in medical technology.
Individually tailored to your application
Each system is designed on a project-specific basis and tailored to your products, regulatory requirements, and production environment. We take into account hygiene standards, validatable process control, and full traceability in medical device manufacturing.
Experience and a strong network
With over 30 years of experience in special-purpose machinery engineering, we offer solid expertise in realizing demanding applications. Through our strong network – including involvement in initiatives such as Bayern Innovativ Health – we foster professional exchange and drive practical innovation.
Innovative machining technologies
In addition to assembly and testing, we implement high-precision machining processes for medical technology components. Even when working with sensitive materials, advanced technologies ensure high component quality and stable manufacturing parameters – for example, through HydroEROsive Machining (HERO) for medical components.
Which medical technology test applications can we support you with?
Our test applications are designed to validate medical technology components and systems with high precision and reproducible results. The focus is on verifiable processes, complete traceability and stable measurement conditions – key requirements in the highly regulated medical environment.
Typical applications include:
- Nebulization and flow testing of dosing systems for medical applications
- Leak testing of sterile interfaces
- Functional testing of drug delivery systems
Our test systems can be seamlessly integrated into your existing production environment and provide precise, reliable results – forming the basis for dependable manufacturing in the medical sector.
Left: Leak testing
Center: Nebulizer test
Right: Test system
Medical technology assembly: How do we ensure stable and validated processes?
In the field of assembly applications, we focus on systems that combine maximum process reliability with flexible scalability. Especially in medical technology, it is essential that assembly processes are stable, validatable and adaptable to varying requirements.
Our applications include, among others:
- Assembly solutions for hydrophobic filters, where particle-free processing, leak-tightness and clean interfaces are critical
- Systems for the precise assembly of drug delivery components, ensuring consistent quality even at short cycle times
Whether for small batch production or high-volume manufacturing, we design the process that fits your needs. With our experience and technical expertise, we deliver solutions you can rely on.
Precision machining of sensitive components: How do you benefit from our technologies?
In medical technology, every detail matters. With our innovative technologies, we develop solutions for the precise and controlled machining of sensitive components – always meeting the highest cleanliness requirements.
Typical applications include dosing systems, valve components, filter elements and microfluidic assemblies.
HydroEROsive Machining (HERO):
Our in-house developed HydroEROsive Machining (HERO) enables the targeted deburring, radiusing and calibration of internal geometries. An abrasive medium is passed through the component under defined pressure conditions.
The process is suitable for a wide range of materials and meets the highest demands in terms of surface quality, cleanliness and flow accuracy.
Here you can learn more about our HERO process!
Laser cutting process:
With our laser cutting process, we machine sensitive materials with high precision using roll-to-roll or roll-to-sheet processing. The process is particularly suitable for thin filter films, membranes or electronic substrates, delivering clean cut edges with high repeatability. At the same time, it offers a high degree of flexibility and is ideal for both high-mix low-volume applications and high-volume low-mix production.
Here you can learn more about our laser cutting process!
Left: Lasernotcher
Center: Cutting edge after laser cutting
Right: Before and after HERO
Driven by innovation and strong networks
We are proud to be part of the Bayern Innovativ Gesundheit network, which is dedicated to innovation and progress in medical technology. As a member, we contribute our technologies and expertise to this strong partnership, driving forward advanced and practice-oriented solutions.
Here you can explore more about our cooperations und partnerships!
Do you have any questions? Contact us.
Our references
Solutions that speak for themselves
We understand what drives our customers
Frequently asked questions in medical technology
Thanks to our many years of experience and numerous successful projects we understand what drives you!
Our products do not only consist of rigid components. Can flexible parts such as hoses also be assembled and tested reliably?
Yes, they can. We have extensive experience in the automated handling of flexible and non-rigid components such as hoses, films and other flexible materials. Through precise gripping technology, sensor-based positioning and optimized motion profiles, we ensure controlled, gentle and reproducible processing of these components.
This expertise is directly integrated into the development of our systems, enabling stable processes and reliable results.
Our production volumes fluctuate significantly. How flexible can medical technology systems be designed to accommodate this?
We implement systems for every level of automation. Whether you require a manual, semi-automated or fully automated solution, we provide the right support. If your requirements change, existing systems can be flexibly adapted at any time through extensions or upgrades.
Many steps in our production still rely on manual handling. How can you support us in this?
With a fully automated solution that maps all relevant process steps and ensures in-process quality control. Through integrated inline testing, camera systems, AI-supported visual inspection and mechanical functional tests, we reduce manual operations, increase process reliability and sustainably improve your output.
