Power Electronics
Assembly Line High Voltage EMC Filter
Sonplas implemented a production line project for the manual and automated production of EMC-filters (HVDC, high voltage direct current filters), which are used as part of the inverter in electric vehicles.
Sonplas designed a complete system…
Highlights
- Integration of a various complex processes and assembly steps in an automated plant
- Including EOL (end of line) testing in integrated EMC chamber
- Use of one laser source for multiple copper welding applications
- Automatic detection of component boundaries for optimal welding results
- Intuitive, simple operator guidance through detailed information on the variably adjustable touchscreen
- Line Server with reporting app for visualization of production results for traceability and production optimization purposes
- Connection and communication with the customer’s data management system
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Left: Adhesive dosing station
Center: Copper welding station
Right: Screwdriving station
Processes
- Component bonding
- Hot caulking
- Siliconise
- Automatic and manual assembly steps
- Laser welding
- Laser inscription
Do you have any questions? Contact us.
Further references
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