Conventional Fuels
Injector Assembly Line
This highly automated injector assembly line combines standardized assembly tasks with precise measurement processes. A standout feature of the system is the inline measurement technology, which, in conjunction with a rotary table application, creates optimal…
Highlights
- Inline measurement technology
- Torque station (with up to 450Nm)
- Setting processes design as closed loop applications
- Integrated buffer system with >1400 parts
- Pressing process
- Dynamic recording of force-displacement for preload setting process of a spring
- Dispensing application: greasing and oiling
- Rework station, tear down bench, and laser marking
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Injector Assembly Line by Sonplas
Technical data
- Torquing process (15Nm – 450Nm):
- Torque to Angle (±1% of final angle tolerance)
- Final torque (±2% of torque tolerance)
- AOI product orientation, e.g. tip orientation (±5% of angle tolerance)
- Spring preload setting process with whole part stack up (±2%)
- Static stroke setting process (±2µm)
- Dynamic setting process with actuation (±3µm)
- Displacement measurement under force to simulate clamping conditions (±2µm)
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